Rear Suspension

Scratchbuilding and kitbashing the rear suspension.

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Devise a plan
1
Devise a plan
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Make strips with the NWSL Duplicutter.
2
Make strips with the NWSL Duplicutte…
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Deburr the strips.
3
Deburr the strips.
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Make a bunch of interliners.
4
Make a bunch of interliners.
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Lay out the main leaves of both springs.
5
Lay out the main leaves of both spri…
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Add interliners to the main leaves.
6
Add interliners to the main leaves.
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Add spacers between the interliners.
7
Add spacers between the interliners.
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Make the second leaves.
8
Make the second leaves.
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Add the second leaves to the main leaves.
9
Add the second leaves to the main le…
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Add spacers, but not interliners between the fourth and fifth leaves.
10
Add spacers, but not interliners bet…
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Add half-leaves.
11
Add half-leaves.
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Punch interliner retainers.
12
Punch interliner retainers.
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Add the little dots to the ends of the second, third, and fourth springs.
13
Add the little dots to the ends of t…
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Make spring clamps.
14
Make spring clamps.
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Add the spring clamps to the springs.
15
Add the spring clamps to the springs…
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Use the Chopper to cut the parts required to make spring hangers.
16
Use the Chopper to cut the parts req…
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Drill the sides of the spring hangers, then assemble them.
17
Drill the sides of the spring hanger…
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Add spacers to the hangers.
18
Add spacers to the hangers.
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Attach the parts for the shackle to a strip of aluminum heating duct tape.
19
Attach the parts for the shackle to …
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Use a piece of scrap to set the shackle's offset, then CA the parts into place.
20
Use a piece of scrap to set the shac…
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Dana 60 Snubber Mount
21
Dana 60 Snubber Mount
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A different view of the automotive Dana 60.
22
A different view of the automotive D…
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A picture of a stock Dana 60 pinion snubber I found on an eBay auction.
23
A picture of a stock Dana 60 pinion …
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Second view of the stock pinion snubber.
24
Second view of the stock pinion snub…
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February 1970 Hot Rod picture of S&M's pinion snubber and spring pad extension.
25
February 1970 Hot Rod picture of S&M…
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Three different 1:25 Dana 60s.
26
Three different 1:25 Dana 60s.
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Two jigs are used to keep the chassis in position and set the wheelbase.
27
Two jigs are used to keep the chassi…
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The wheelbase is perfect, but the wheels need to come down a little.
28
The wheelbase is perfect, but the wh…
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Cut the springs to length, add ends, and reinforce.
29
Cut the springs to length, add ends,…
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Test fit the spring with the spacer/hanger in place on the torque box.
30
Test fit the spring with the spacer/…
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A different view of the spring.
31
A different view of the spring.
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A test fit of the springs and shackles.
32
A test fit of the springs and shackl…
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Add AMT '71 Charger lower shock mounts to the springs.
33
Add AMT '71 Charger lower shock moun…
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Add lengthened Jo-Han kit shocks.
34
Add lengthened Jo-Han kit shocks.
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