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Diverter Valve Relocation

the great majority of the time you're recirculating air ie: the DV is open and dumping hot air from right off the turbo exit pipe back into the intake. By relocating the DV to just before the Throttle body, you're now recirculating cool air that has already passed through the intercoolers. You're also depressurizing the system at the point of obsruction (The throttle body), not the whole intake tract from the current dump point. Benefits:

Cooler eventual intake temps
Faster DV response
Less turbo spool down on shifts and off throttle
No heat related problems with the DV

This pretty much became a default mod for the Audi TT guys..

Parts list:
DV relocation harness:

1 x 000 979 134 A: wire (x1)
1 x 000 979 133 A: wire (x1)
1 x 1J0 973 722 A: Connection housing to DV
1 x 1J0 973 822 A: Connection housing to harness

BSH Throttle body inlet pipe with DV relo port

Relocation Adapter for stock (electric) diverter Valve 2.0T FSI: http://www.atpturbo.com/mm5/merchant.mvc?Screen=PROD&Store_Code=TP&Product_Code=ATP-VVW-212&Category_Code=

3 bolt style 2.0T FSI/TSI Block-off flange (plug) for stock diverter valve: http://www.atpturbo.com/mm5/merchant.mvc?Screen=PROD&Store_Code=TP&Product_Code=ATP-VVW-259&Category_Code=

1.5" silicone 45 degree: http://www.siliconeintakes.com/produ...e805fa664edf4b

1.5" coupler: http://www.siliconeintakes.com/produ...e805fa664edf4b

1.5" to 1" stepdown: http://www.siliconeintakes.com/produ...e805fa664edf4b

2.5" T hose: http://www.siliconeintakes.com/produ...e805fa664edf4b

1" double barb connector (local)

1" x 4' Silicone return hose: http://www.aircraftspruce.com search Aeroduct

Slideshow | Invite
Parts needed (for Vacuum DV)
1
Parts needed (for Vacuum DV)
772 views
 
Install 2.5" "T" fitting
2
Install 2.5" "T" fitting
723 views
 
Return line to "T"
3
Return line to "T"
628 views
 
Route to front
4
Route to front
694 views
 
Remove BSH plug
5
Remove BSH plug
651 views
 
Install DV on step down and Return line
6
Install DV on step down and Return l…
673 views
 
Run Vac Trigger line
7
Run Vac Trigger line
564 views
 
T to Boost tap
8
T to Boost tap
556 views
 
OEM DV (remove)
9
OEM DV (remove)
615 views
 
IMG 4029
10
IMG 4029
589 views
 
Install block-off plate
11
Install block-off plate
512 views
 
Temporary: Plugged in to keep electrically active and to avoid a fault
12
Temporary: Plugged in to keep electr…
517 views
 
IMG 4035
13
IMG 4035
526 views
 
IMG 4036
14
IMG 4036
431 views
 
IMG 4037
15
IMG 4037
475 views
 
IMG 4038
16
IMG 4038
409 views
 
Relo DV adapter when utilizing the OEM valve
17
Relo DV adapter when utilizing the O…
414 views
 
Female plug side & locking clip
18
Female plug side & locking clip
370 views
 
Grind alignment ridge off DV
19
Grind alignment ridge off DV
343 views
 
Cut loops
20
Cut loops
345 views
 
Male and female pigtails
21
Male and female pigtails
326 views
 
DV mounted on adapter
22
DV mounted on adapter
431 views
 
IMG 4083
23
IMG 4083
330 views
 
Solder in 2' extension
24
Solder in 2' extension
334 views