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Diverter Valve Relocation

the great majority of the time you're recirculating air ie: the DV is open and dumping hot air from right off the turbo exit pipe back into the intake. By relocating the DV to just before the Throttle body, you're now recirculating cool air that has already passed through the intercoolers. You're also depressurizing the system at the point of obsruction (The throttle body), not the whole intake tract from the current dump point. Benefits:

Cooler eventual intake temps
Faster DV response
Less turbo spool down on shifts and off throttle
No heat related problems with the DV

This pretty much became a default mod for the Audi TT guys..

Parts list:
DV relocation harness:

1 x 000 979 134 A: wire (x1)
1 x 000 979 133 A: wire (x1)
1 x 1J0 973 722 A: Connection housing to DV
1 x 1J0 973 822 A: Connection housing to harness

BSH Throttle body inlet pipe with DV relo port

Relocation Adapter for stock (electric) diverter Valve 2.0T FSI: http://www.atpturbo.com/mm5/merchant.mvc?Screen=PROD&Store_Code=TP&Product_Code=ATP-VVW-212&Category_Code=

3 bolt style 2.0T FSI/TSI Block-off flange (plug) for stock diverter valve: http://www.atpturbo.com/mm5/merchant.mvc?Screen=PROD&Store_Code=TP&Product_Code=ATP-VVW-259&Category_Code=

1.5" silicone 45 degree: http://www.siliconeintakes.com/produ...e805fa664edf4b

1.5" coupler: http://www.siliconeintakes.com/produ...e805fa664edf4b

1.5" to 1" stepdown: http://www.siliconeintakes.com/produ...e805fa664edf4b

2.5" T hose: http://www.siliconeintakes.com/produ...e805fa664edf4b

1" double barb connector (local)

1" x 4' Silicone return hose: http://www.aircraftspruce.com search Aeroduct

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Parts needed (for Vacuum DV)
1
Parts needed (for Vacuum DV)
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Install 2.5" "T" fitting
2
Install 2.5" "T" fitting
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697 views
 
Return line to "T"
3
Return line to "T"
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599 views
 
Route to front
4
Route to front
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672 views
 
Remove BSH plug
5
Remove BSH plug
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604 views
 
Install DV on step down and Return line
6
Install DV on step down and Return l…
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646 views
 
Run Vac Trigger line
7
Run Vac Trigger line
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538 views
 
T to Boost tap
8
T to Boost tap
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534 views
 
OEM DV (remove)
9
OEM DV (remove)
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590 views
 
IMG 4029
10
IMG 4029
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565 views
 
Install block-off plate
11
Install block-off plate
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495 views
 
Temporary: Plugged in to keep electrically active and to avoid a fault
12
Temporary: Plugged in to keep electr…
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503 views
 
IMG 4035
13
IMG 4035
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IMG 4036
14
IMG 4036
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IMG 4037
15
IMG 4037
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IMG 4038
16
IMG 4038
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399 views
 
Relo DV adapter when utilizing the OEM valve
17
Relo DV adapter when utilizing the O…
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395 views
 
Female plug side & locking clip
18
Female plug side & locking clip
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357 views
 
Grind alignment ridge off DV
19
Grind alignment ridge off DV
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330 views
 
Cut loops
20
Cut loops
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Male and female pigtails
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Male and female pigtails
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312 views
 
DV mounted on adapter
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DV mounted on adapter
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413 views
 
IMG 4083
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IMG 4083
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Solder in 2' extension
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Solder in 2' extension
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